Compact mobile crushers, screeners, and shredders transform construction and demolition (C&D) waste handling for contractors, recyclers, and rental houses. Material that would otherwise require disposal hauling, tipping fee payments, and aggregate purchase to support project reconstruction becomes recovered RCA (recycled concrete aggregate) directly on the project site — eliminating the disposal cycle and enabling project economics that disposal-only pathways cannot match. The operational shift requires the right equipment, comprehensive operator training, and an authorized dealer network providing local support across the operational territory.
This guide walks through how Komplet America’s compact mobile equipment supports on-site C&D recycling operations — what an equipment demo covers, comprehensive operator training programs through authorized dealers, the dealer partnership model for rental houses and equipment distributors, and how operations from individual contractors through major rental fleets benefit from the Komplet lineup.
Equipment Demos
Where Demos Take Place
Komplet America offers two paths for prospective customers to see equipment in operation before making purchase decisions:
- Komplet America’s Hillsborough, NJ yard — prospects can visit Komplet America at 749 Clawson Ave., Hillsborough, NJ 08844 to see equipment in person, observe operation on-site at the yard, and meet with the Komplet America team
- Authorized Komplet dealers across North and Central America — regional dealers may host their own equipment demos for prospects in their territory, supporting prospects who cannot easily travel to New Jersey
Komplet America does not transport equipment to prospect sites for demos. Equipment demonstrations occur at the Komplet America yard or through authorized dealer locations — both paths support prospects evaluating compact mobile equipment for their operations.
What a Demo Covers
A typical demo covers:
- Live equipment operation — observing crusher, screener, shredder, or conveyor operation on demo material at the demo location
- Wireless remote control demonstration — showing operator distance positioning and control responsiveness
- Hydraulic functions demonstration — jaw setting adjustment for output size flexibility, screen mesh changes (for screeners), and other operational adjustments
- Production rate observation — real-time throughput on demo material
- Equipment specifications walkthrough — jaw opening, throughput rating, transport dimensions, operational features, and standard equipment
- Q&A with the Komplet team — operational questions, sizing recommendations, financing options, and dealer network coverage
Demo Material Coverage
Demos cover a range of material types depending on prospect interest and operational profile:
- Concrete demolition material — for prospects evaluating jaw crushers for concrete recycling
- Asphalt pavement — for prospects evaluating RAP feedstock production
- Natural rock — for stone-yard, aggregate, and small rock-pit prospects
- Mixed C&D and concrete/asphalt material — for prospects evaluating the Krokodile PLUS slow-speed shredder across both shaft configurations
- Compost or topsoil — for prospects evaluating K-TS 30 or K-TS 40 trommel screeners
Scheduling a Demo
Contact your local authorized Komplet dealer to schedule a demo at the dealer’s location, or contact Komplet America at 908-369-3340 to schedule a yard visit at the Hillsborough, NJ headquarters. Demo duration varies — some prospects benefit from a 1–2 hour observation session; others schedule extended visits to evaluate equipment across multiple operational scenarios.
Comprehensive Operator Training
New Equipment Training
All new Komplet equipment ships with comprehensive operator training as part of equipment delivery. Authorized dealers provide on-site training covering:
- Pre-shift inspection procedures per OEM operator’s manual specifications
- Safe operational practices including wireless remote operation, lockout/tagout, and emergency procedures
- Hydraulic adjustment procedures — jaw setting changes, screen mesh changes (for screeners), and other operational adjustments
- Material feed best practices — material handling, oversized material management, and contamination handling
- Routine maintenance per OEM specifications — daily, weekly, and hour-based intervals
- Wear part replacement procedures — jaw plates (jaw crushers), blow bars (impact crushers), conveyor belts, screen meshes, and other wear items
- Troubleshooting common operational issues and when to escalate to dealer service support
Refresher and Additional Operator Training
Authorized dealers also provide:
- Refresher training for existing operators after extended seasonal storage or operational changes
- Training for new operators joining established operations — when staff turnover requires retraining
- Cross-training for additional equipment when operations expand from single-equipment to multi-equipment fleets
- Combination workflow training when operations add screeners, shredders, or conveyors to existing crusher fleet
Training Content Quality
Komplet America’s authorized dealer network includes factory-trained service technicians who provide operator training. Training content reflects current OEM operator’s manual procedures, current technology features (Tier 4 Final emissions systems, wireless remote operation, hydraulic functions, Komplet Connect remote monitoring on equipped models), and operational best practices developed through years of compact mobile equipment deployments across North and Central America.
Dealer Network Partnerships
Authorized Dealer Model
Komplet America operates through an authorized dealer network across North and Central America — supporting prospects, customers, and rental operations across the diverse operational territory. Authorized dealers provide local sales support, equipment demos, financing coordination, operator training, parts and service, rental availability (where dealers offer rental), and the ongoing operational relationship that compact mobile equipment customers benefit from.
Becoming a Komplet Authorized Dealer
Komplet America is currently expanding the authorized dealer network across North and Central America. Equipment dealers, rental houses, and construction equipment distributors evaluating Komplet partnership benefit from:
- Compact mobile equipment focus — Komplet’s lineup fits a dealer customer base of contractors, recyclers, excavators, and aggregate producers without overlapping with mining-scale equipment most dealers do not stock
- Strong product category support — K-JC 704 PLUS as best-selling crusher, Kompatto 5030 as best-selling screener, Krokodile PLUS for both C&D/asphalt and mixed soft C&D, K-TS 30 and K-TS 40 trommels for compost/topsoil/mulch, K-IC 70 for premium cubical aggregate, K-TC 460 tracked mobile conveyor for material handling
- Parts availability — Komplet America’s parts inventory forecasted approximately 12 months in advance supports dealer service capability
- Komplet Capital financing — supports dealer customer financing for new and qualifying pre-owned equipment purchases
- Marketing support — equipment demos, training resources, technical documentation, and content for dealer customer engagement
Rental House Partnerships
Rental houses operating across North and Central America benefit from Komplet equipment in rental fleets:
- Strong rental customer demand — for compact mobile crushing, screening, shredding, and conveying equipment
- Reliable equipment supporting rental operations — Tier 4 Final emissions compliance, wireless remote control, self-propelled tracked mobility, and ease of operator transition between rentals
- Manufacturer parts and service network — supports rental fleet maintenance across operational territory
- Rental-friendly equipment design — compact size for trailer transport (smaller models transport readily on standard trailers; larger models may require permitting depending on jurisdiction), intuitive operation supporting first-time renter learning, and durable construction supporting variable rental customer treatment
Komplet America’s Compact Mobile Equipment Lineup
All current Komplet equipment supports on-site C&D recycling operations:
Compact Mobile Jaw Crushers
- K-JC 503 — up to 34 US tph, 19″ × 12″ jaw, 25 hp Tier 4F diesel, ~7,496 lb. Tight-access urban work and contractor-scale recycling. Approximately $108,695.73.
- K-JC 604 — up to 55 US tph, 23″ × 16″ jaw, 55 hp Tier 4F diesel, ~19,400 lb. Mid-range demolition and recycling. Approximately $205,030.80.
- K-JC 704 PLUS — up to 90 US tph, 27″ × 16″ jaw, 74 hp Tier 4F Deutz diesel, ~26,455 lb. Komplet America’s best-selling crusher (the current K-JC 704 PLUS is the lineup successor to the legacy LT-7040 some long-time customers may remember). Komplet Connect remote monitoring standard. Approximately $241,255.95.
- K-JC 805 — up to 160 US tph, 31″ × 21″ jaw, 130 hp Tier 4F diesel, ~49,600 lb. Largest jaw crusher in the lineup; semi-pro classification. Komplet Connect remote monitoring standard. Approximately $454,366.25 (base + magnetic separator + side conveyor).
- K-IC 70 — compact tracked impact crusher, up to 90 US tph, 25″ × 20″ inlet, 100 hp Tier 4F diesel, ~28,600 lb. Premium cubical aggregate output ideal for RAP reduction and DOT-spec material. Dust suppression standard. Approximately $285,948.00.
Compact Mobile Screeners
- Kompatto 221 — up to 90 US tph vibrating scalping screener, 25 hp Tier 4F diesel, 7′ × 3.5′ two-deck screen, ~7,275 lb. Komplet’s smallest self-propelled scalper. Approximately $104,935.48.
- Kompatto 5030 — up to 280 US tph heavy-duty vibrating scalping screener, 45 hp Tier 4F diesel, 8′ × 3’2″ upper / 7′ × 3’2″ lower decks, ~26,455 lb. Komplet America’s best-selling screener. Approximately $209,061.45.
- Kompatto 124 — up to 350 tph mobile vibrating screen, 75 hp Tier 4F diesel, 11.8′ × 3.7′ upper / 10.8′ × 3.7′ lower decks, ~37,038 lb. The largest mobile scalping screen in the Komplet lineup. Approximately $268,070.40.
- K-TS 30 — compact tracked trommel screener, up to 60 mch, 23 kW genset (electric drive). Approximately $159,714.36.
- K-TS 40 — portable tracked trommel screener, up to 120 tph, 40 kW genset (electric drive). Approximately $263,764.80. K-TS 30 and K-TS 40 are sized for compost, topsoil, mulch, and organics screening.
Compact Mobile Slow-Speed Shredder
- Krokodile PLUS — 60-inch dual-shaft slow-speed shredder, 220 hp Volvo Penta Tier 4 Final diesel, 0–35 rpm, ~34,171 lb. Komplet Connect remote monitoring standard. With the C&D / asphalt shaft, the Krokodile PLUS shreds concrete, asphalt, brick, block, and dense rubble at up to 175 US tph. With the wood / lightweight waste shaft, it handles wood, drywall, plastics, mixed soft C&D debris, and green compost feedstock. Approximately $357,192.49 (base + magnetic + hydraulic hopper).
Compact Mobile Conveyor
- K-TC 460 — tracked mobile conveyor for material handling and workflow integration alongside any Komplet crusher or screener.
Operational Value of On-Site C&D Recycling
Tipping Fee Avoidance
On-site processing eliminates disposal hauling for material that gets recovered. Avoided concrete C&D tipping fees vary substantially by region and material type, with figures commonly running in the $30 to $100+ per ton range in many US metros — verify current local tipping rates with your regional disposal facilities. Avoided tipping is a direct economic benefit that scales with project material volume.
Avoided Aggregate Purchase
Project base material that comes from the project’s own crushed material eliminates aggregate purchase cost. Virgin aggregate pricing varies by region and material spec; representative ranges run in the $15 to $40+ per ton zone. The same ton of demolished concrete becomes a ton of project base material rather than a disposal cost plus an aggregate purchase.
Recovered Material Revenue
RCA suitable for sale typically commands modest per-ton revenue in regional markets. Recovered ferrous content (rebar, ties, fasteners, banding) recovered through magnetic separation typically sells as scrap metal — pricing fluctuates with global scrap markets. Both revenue streams add to operational economics beyond the avoided cost components.
Schedule Compression
Eliminating disposal hauling cycles compresses project schedule. For tight-schedule projects (port operations during cargo windows, infrastructure projects with limited closure periods, urban projects with restricted operational hours), schedule compression has direct economic value beyond material handling costs.
LEED and Sustainability Documentation
On-site processing supports LEED Construction Waste Management documentation through measurable material flow records (weight tickets, transfer documentation, processing records). Specific LEED credit requirements vary by version and project type — verify current requirements with applicable sustainability professionals for specific projects.
Frequently Asked Questions
How do I schedule an equipment demo?
Demos take place at Komplet America’s yard in Hillsborough, NJ or through authorized dealers across North and Central America. Komplet America does not transport equipment to prospect sites for demos. Contact your local authorized Komplet dealer to schedule a demo at the dealer’s location, or call Komplet America at 908-369-3340 to schedule a yard visit at the Hillsborough, NJ headquarters.
What replaced the legacy LT-7040 in the Komplet lineup?
The K-JC 704 PLUS is the current-generation portable jaw crusher in the Komplet America lineup. Long-time customers who remember the legacy LT-7040 will find the K-JC 704 PLUS provides the operational equivalent for similar work today, with current technology features including Tier 4 Final emissions compliance, wireless remote control, and Komplet Connect remote monitoring standard. The K-JC 704 PLUS is currently Komplet America’s best-selling crusher.
Does the Krokodile PLUS shred concrete?
Yes. The Krokodile PLUS is a 60-inch dual-shaft slow-speed shredder with quick-change shaft and tooth configurations. With the C&D / asphalt shaft installed, it shreds concrete (including reinforced concrete with light rebar contamination), asphalt, brick, block, and dense rubble at up to 175 US tph. With the wood / lightweight waste shaft installed, it handles wood, drywall, plastics, mixed soft C&D debris, and green compost feedstock. The same machine covers both waste streams; the configuration matches the day’s feed.
Is operator training included with new equipment purchase?
Yes. All new Komplet equipment ships with comprehensive operator training as part of equipment delivery through authorized dealers. Training covers pre-shift inspection, safe operational practices, hydraulic adjustment procedures, routine maintenance per OEM specifications, and troubleshooting common operational issues. Additional refresher training and training for new operators is available on request through authorized dealers.
How does Komplet’s dealer network coverage compare to mining-equipment manufacturers?
Komplet America focuses on compact mobile equipment for contractors, recyclers, excavators, aggregate producers, and similar operational profiles — distinct from mining-scale equipment manufacturers. Komplet’s authorized dealer network covers North and Central America with dealers focused on compact mobile equipment customer segments. The dealer network continues expanding to support a growing customer base.
Can rental houses become Komplet authorized dealers?
Yes. Many Komplet authorized dealers are rental houses with rental fleet operations alongside equipment sales. The combination of rental and sales operations supports broader customer base coverage. Equipment dealers and rental houses interested in Komplet partnership can apply through Komplet America’s dealer recruitment process or call 908-369-3340 to discuss partnership opportunities.
What does Komplet’s parts and service support look like?
Komplet America’s parts inventory is forecasted approximately 12 months in advance, supporting fast wear-part availability when service items are needed. Authorized dealers provide local service support across North and Central America with factory-trained service technicians. For technical questions about specific equipment operation or parts compatibility, contact Komplet America at 908-369-3340 — a single number handles both sales and service across the lineup.
Does Komplet equipment work for contractors who do not currently do recycling?
Yes. Many Komplet customers add on-site C&D recycling capability to existing contractor operations rather than starting recycling-focused operations. Demolition contractors, excavation contractors, general contractors with project-side recycling needs, and similar operations all benefit from compact mobile equipment without requiring a recycling-only business model. The equipment investment supports recycling capability alongside other operational capabilities.
What financing options does Komplet offer?
Komplet Capital — Komplet America’s in-house financing arm — offers 100 percent financing options for qualified buyers, 24-hour approval, and multi-year repayment terms on new and qualifying pre-owned Komplet equipment. Section 179 tax treatment may apply on qualifying equipment purchases — consult your tax advisor for current limits and applicability to your specific operation. Pre-owned equipment is also available through Komplet America’s certified pre-owned program for operations preferring lower-capital ownership options.
Final Thoughts
Compact mobile crushers, screeners, shredders, and conveyors deliver on-site C&D recycling capability that transforms contractor and recycler operations across North and Central America. Komplet America supports the full operational lifecycle — equipment demos at the Hillsborough, NJ yard or through authorized dealers showing live equipment operation, comprehensive operator training through authorized dealers covering safe operation and maintenance procedures, and ongoing parts and service support through the authorized dealer network. The model supports individual contractors evaluating their first crushing equipment, established operations adding capability or replacing older equipment, and rental houses building equipment fleets that serve regional rental customer demand.
Browse Komplet America’s compact mobile equipment lineup across crushers, screeners, shredders, and conveyors. Review Komplet Capital financing, certified pre-owned inventory, or crusher and screener parts and support. To apply to become a Komplet dealer, find your local Komplet dealer, or contact us directly, a single phone line and a single email cover sales, service, demos, training, and dealer relationships.
Ready to Talk Equipment Demo or Dealer Partnership?
- Call Komplet America at 908-369-3340 to schedule a yard demo at our Hillsborough, NJ headquarters or to discuss authorized dealer partnership
- Email [email protected] with your demo, training, or dealer-application questions
- Apply to become a Komplet authorized dealer — equipment dealers, rental houses, and construction equipment distributors welcome
- Ask about Komplet Capital financing and our 1-year / 1,000-hour factory warranty
- Find your local Komplet dealer for rental availability
Never enough.
Disclaimer: Equipment prices are subject to change based on dealer location, availability, and any additional features or customizations. Prices do not include taxes, shipping, or installation fees, which may apply depending on your region. Contact Komplet America at 908-369-3340 or visit kompletamerica.com for current pricing.
Disclaimer: Any tipping fee, aggregate price, RCA pricing, scrap metal value, payback timeline, or savings figures shown above are illustrative examples only. Actual results vary significantly by region, market, material type, equipment utilization, operator skill, financing terms, regulatory environment, and many other factors. Equipment pricing, RCA market pricing, scrap metal pricing, virgin aggregate pricing, fuel costs, labor rates, and tipping fees all change over time and by location. Komplet America makes no guarantee, warranty, or representation of specific financial performance, payback timelines, or business outcomes for any particular operation. LEED credit requirements are subject to update; consult applicable sustainability professionals for current guidance specific to your projects.
Disclaimer: All operating, maintenance, training, and service guidance in this article is general in nature. Always refer to the official Komplet operator’s manual for the specific machine model and serial number, and follow OEM intervals and procedures. For warranty-protected work and operator training scheduling, contact Komplet America at 908-369-3340 or your authorized Komplet dealer. Improper service or non-OEM parts may void warranty coverage and create safety hazards. Transport, hauling, and permitting requirements vary by jurisdiction and equipment configuration — confirm with your transport provider before scheduling moves.
